Shenzhen AITOP Intelligent Equipment Co. LTD
Shenzhen AITOP Intelligent Equipment Co. LTD
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Main Products: Automatic Power Battery PACK Assembly machine, all kinds battery testing machine, all kinds packing machine, EV battery pack assembly machine, AGING MACHINE
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Why Choose AITOP Battery Pack Assembly Line

Mr. David xiao September 26, 2025

AITOP Automatic Prismatic Lithium Ion Battery Pack Assembly Production Line For Energy Storage System complete the sorting, welding, testing and assembly functions of prismatic lithium battery modules. The line includes: manual loading, automatic code scanning, OCV testing, automatic NG discharge, battery cell cache, manual stacking and bundling, manual module handling into boxes, manual code scanning & labeling, polarity detection & terminal addressing, terminal laser cleaning, manual connection piece placement, laser welding, EOL testing, cantilever module transfer, manual pack assembly, hoisting off the line, pack tooling tray manual lifting car reflow assembly process. Data collection at each station, reserved port upload to connect to MES system

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QUALITY ASSURANCE

One-year warranty and lifetime maintenance, with overseas technical support.


GOOD SERVICE

Professional team full of enthusiasm and sense of responsibility, and consider creating value for customers as the first priority.


REASONABLE PRICE

We have three factories covering over 20,000 square meters, providing great production capacity.


FAST DELIVERY

Rich export experience in more than 50 countries. Have implemented more than 60 complete solution projects for lithium-ion battery and battery pack production equipment.


Features of AITOP Automatic Prismatic Lithium Ion Battery Pack Assembly Production Line

  1. Comprehensive and Integrated Process Coverage

The production line integrates a full set of core processes required for prismatic lithium battery module manufacturing, spanning from initial material input to final finished product offline. It covers manual loading, automatic code scanning, OCV (Open Circuit Voltage) testing, automatic NG cell discharge, cell buffering, manual stacking and bundling, module packing, code scanning & labeling, polarity detection & terminal addressing, terminal laser cleaning, manual connector placement, laser welding, EOL (End of Line) testing, cantilever module transfer, pack assembly, hoisting offline, and tooling tray reflow. This one-stop solution eliminates the need for separate configuration of multiple independent devices, greatly simplifying the production layout and process connection.

  1. High Degree of Automation with Human-Machine Collaboration Optimization

While achieving automation in key links such as code scanning, OCV testing, NG discharge, terminal laser cleaning, and laser welding – which effectively reduces human error and labor intensity – the line also retains rational manual operations in processes like stacking, bundling, connector placement, and pack assembly. This human-machine collaboration mode balances automation efficiency and flexible operation, adapting to the precise operation requirements in module assembly while ensuring production continuity.

  1. Multi-Dimensional Quality Control System

Quality inspection runs through the entire production process to ensure the reliability of battery modules. It starts with OCV testing to screen out cells with abnormal voltage; then conducts polarity detection to avoid reverse connection risks; finally performs EOL testing on the finished modules to comprehensively verify their electrical performance. In addition, terminal laser cleaning ensures the stability of welding quality, forming a multi-faceted quality barrier.

  1. Intelligent Data Management and MES Connectivity

Each station is equipped with a data collection function, which can real-time capture key information such as cell code, voltage data, welding parameters, and test results during production. The reserved data upload port enables seamless connection with the MES (Manufacturing Execution System), realizing full-process traceability of products. This not only facilitates production process monitoring and quality problem troubleshooting but also provides reliable data support for production scheduling optimization and capacity improvement.
Importance of AITOP Automatic Prismatic Lithium Ion Battery Pack Assembly Production Line

  1. Improve Production Efficiency of Energy Storage Battery Packs

For the energy storage system industry with large demand for battery packs, the integrated and automated production line significantly shortens the process cycle. Automatic process connection reduces waiting time between stations, and precise automated operations improve single-station processing efficiency. Compared with traditional discrete production modes, it can effectively increase the output of battery modules, meeting the market's growing demand for energy storage products.

  1. Guarantee the Safety and Reliability of Energy Storage Systems

The safety of energy storage systems is directly related to their application value and operational risks. The multi-dimensional quality control mechanism of the production line strictly eliminates defective cells and low-quality welding joints. The accurate polarity detection and terminal cleaning further avoid potential safety hazards such as short circuits and poor contact. Reliable battery modules lay a solid foundation for the safe and stable operation of energy storage systems, reducing accident risks during use.

  1. Promote the Intelligent Upgrade of the Energy Storage Manufacturing Industry

In the context of the global manufacturing industry's march toward intelligence, the data-driven and MES-connected features of this production line set a benchmark for the intelligent transformation of the energy storage battery manufacturing field. It helps enterprises realize digital management of production processes, move from "experience-based production" to "data-based production", and enhance the overall competitiveness of enterprises in terms of production management, quality control, and cost control.

  1. Support the Large-Scale Development of the Energy Storage Industry

The large-scale application of energy storage systems is an important part of the global energy transition. The AITOP production line, with its high efficiency, high quality, and stable production capacity, provides strong manufacturing support for the large-scale production of energy storage battery packs. It solves the bottleneck problem of insufficient manufacturing capacity and unstable product quality in the expansion of energy storage enterprises, and promotes the healthy and rapid development of the entire energy storage industry chain.


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We provide all kind of lithium battery pack assembly machines and solutions with good quality and services. 

Our products including:

1.IR tester

2.Capacity tester for cylindrical &prismatic&polymer cells

3.BMS tester

4.Sorting machine for common use

5.Insulation paper sticker machine

6.Manual spot welding machine

7.Automatic spot welding machine

8.Battery pack integrated tester

9.Battery pack charging discharging aging machine

10.PVC shrinking machine

11. Nickel plate&PVC cutting machine

12.Laser welding machine

13.Wire bonding machine and etc.

All of our products are good price. 

If you have any interesting,please feel free to contact with us

TOP Battery machine factory contact number

Shenzhen AITOP Intelligent Equipment Co., Ltd. 

Email :sales(@)aitop-group.com /leon(@)aitop-group.com 

wehcat/whatsapp /Phone :+8618098919495

sales.aitopgroup@gmail.com

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