Which is the necessary materials and machine for assembly drone battery pack from AITOP group

Which is the necessary materials and machine for assembly drone battery pack from AITOP group

The main equipment of cylindrical lithium ion battery pack assembly line include battery formation and grading system, battery insulation paper sticking machine, battery sorter, CCD tester, battery pack spot welder, bms tester, comprehensive tester, heat shrink wrap machine, inkjet batch coding machine, battery pack tester. 1. Lithium ion Battery Cell Tester

Battery Tester is mainly used to detect whether the parameters such as cell capacity, magnification and cycle times meet the use requirements.

2. Insulation Paper Sticking Machine

Applies insulating highland barley paper to the positive electrode of the battery, providing reliable protection.

3. Battery Sorting Machine

Capable of multi-stage sorting based on adjustable internal resistance thresholds, with fast and versatile adjustment modes. Equipped with an imported voltage internal resistance tester, integrated PC, high-end drive system, and full-electric motor configuration. Supports comprehensive process signal detection, moving beyond conventional single-function industrial machines. 4. CCD Visual Inspection Machine

Delivers high efficiency and accuracy in inspecting battery orientation in series/parallel connections and identifying spot-welding defects.

5. Spot Welding Machine

Primarily used for welding batteries and nickel strips in cylindrical battery assembly. Features adjustable pulse width, minimal spatter, and discoloration-free weld spots. Includes two-stage current detection and comparison, audible and visual alarms for abnormal current, effectively preventing false or poor welding. Also equipped with self-diagnostic functions that display fault points for easy maintenance.

6. BMS Tester

A multifunctional protection board tester designed to verify whether the functional parameters of power battery protection boards fall within specified ranges, providing a standardized testing reference for operators.

7. Battery Integrated Tester

Key test items include: open-circuit voltage, AC internal resistance, discharge test, discharge over-current test, short-circuit protection test, charge test, and charge protection test.8.PVC Shrinking Machine /Heat Shrink Wrap Machine/

PVC Heat Shrinking Machine is designed for cylindrical and combined battery heat shrink packaging process, using a combination of far-infrared and circulating wind heating technology to ensure uniform heat shrinkage of the battery plastic cover, beautiful deformation and high concentration.

9. nickel cutter & pvc cutter & Insulation paper cutter, barley paper cutter, epoxy board Cutting machine

100m,200mm,300mm,400mm,600m, 800mm,1200mm withd

10. Battery Pack Charge Discharge Machine

The aging cabinet is mainly used to test the charge and discharge cycles of finished lithium battery packs. Test items include: battery charging protection voltage, discharging protection voltage, capacity, etc. The equipment has four test steps: charging, discharging, shelving and cycling.

  the necessary materials for assembling a 21700, 6000mAh drone battery pack from AITOP-group

1.Nickel (for 21700 Battery Assembly):

 Thickness: 0.2 mm, Width: 12 mm, Length: 1100 mm, Application: 21700 Battery Assembly .Packing: 20 kg/Box.

2. Nickel (for 21700/18650 Battery Assembly)

 Thickness: 0.2 mm, Width: 12 mm, Length: 450 mm.Packing: 20 kg/Box.

3. Isolation Cap (for 21700/18650 Batteries)

 Diameter: 350 mm, Core Inner Diameter: 72-75 mm, Length: 100 meters.Packing: 6 Rolls/Box.

4. Shrink Film (for Assembly Total)

 Diameter: 135 mm, Thickness: 0.15 mm.Packing: 13.5 kg/Box.

5. Foam-based Double-sided Tape

 Thickness: 1 mm, Width: 65 mm, Length: 50000 mm.Packing: 20 Rolls/Box.

6. Heat-resistant Polyester Fabric Tape

 Width: 40 mm, Length: 30000 mm, Thickness: 0.2 mm.Packing: 64 Rolls/Box.

7. Polyimide Gold Kapton Adhesive Tape

 Width: 25 mm, Length: 33000 mm, Thickness: 0.05 mm.Packing: 60 Rolls/Box.

8. Heat-resistant Polyester Fabric Tape

 Width: 25 mm, Length: 30000 mm, Thickness: 0.2 mm. Packing: 96 Rolls/Box.

9. Wire 10AWG-B

 Length: 100 meters/Roll, Color: Black. Packing: 400 m/Box.

10. Wire 10AWG-R

 Length: 100 meters/Roll, Color: Red.Packing: 400 m/Box.

11. XT90 Anti-spark Connector

 Gender: Female.Packing: 1000 PCS/Box.

12. JST-XH 6S Connector (20 cm)

 With Wires: Length 20 cm (6/7P, 1 Red 6 Black, XH2.54).Packing: 2000 PCS/Box.

13 .21700 Battery Cell (6000mAh).

14.solder wire.

1. Nickel (Thickness: 0.2mm, IP Width: 12mm, Length: 450mm, Hole Spacing: 21.5mm for 21700).
2. 21700 Battery Cell (6000mAh).
3. Isolation Cap (for 21700 battery, diameter: 350mm, inner diameter: 72-75mm).
4. Shrink Film for Assembly (Black, Diameter: 135mm, Thickness: 0.15mm).
5. Foam-based Double-sided Tape (Thickness: 1mm, Width: 65mm, Length: 50000mm).
6. Heat-resistant Polyester Fabric Tape (Width: 40mm, Length: 30000mm, Thickness: 0.2mm).
7. Polyimide Gold Kapton Adhesive Tape (Width: 25mm, Length: 33000mm, Thickness: 0.05mm).
8. Heat-resistant Polyester Fabric Tape (Width: 25mm, Length: 30000mm, Thickness: 0.2mm).
9. Wire 10AWG-B (100 meters/roll, Black).
10. Wire 10AWG-R (100 meters/roll, Red).
11. XT90 Anty Spark (Female).
12. JST-XH6S (20cm, with wires: Length 20cm, 6/7p, 1 red, 6 black).